Development and Optimization of a Real-Time Tracking System for Toy Plastic Assembly Using Object-Oriented Analysis and Design
DOI:
https://doi.org/10.33021/jie.v10i02.167Keywords:
Real-time tracking, Cycle Time, Plastic Assembly, OOAD, Web-Based System, Toy CompanyAbstract
PT ABC Toy Company, a global toy manufacturer known for fashion dolls, faced significant production delays in its Plastic Assembly department, averaging 5–7 days per product due to an inefficient manual tracking system. These delays resulted in production bottlenecks and missed deadlines, affecting the company’s ability to meet market demands. This study aimed to develop and implement a web-based tracking system using Object-Oriented Analysis and Design (OOAD) to minimize delays, improve material management, and optimize production scheduling. The new system provided real-time monitoring of materials, piloting status, and production schedules, automating manual processes and enhancing interdepartmental communication. Implementation of the system led to a 62.36% reduction in delays, decreasing the average delay from 5–7 days to approximately 2 days. This improvement increased production capacity, reduced overtime and penalty costs, and facilitated more timely product deliveries. The findings highlight how an optimized tracking system can enhance operational efficiency, improve customer satisfaction, and strengthen the company’s market position.
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